How To Take Off Sharp Edges Of Sheet Metal

Use a die grinder with the mounted point and simply run the point over the edge of the sheet metal.

How to take off sharp edges of sheet metal. In the above photo it appears that the e200 bit would give the best results. Pick the right tooth geometry. As the groove in the point wears just move down the point to create a new groove and so on. The cuts are curved not straight.

Choose a rasp cut for rough cuts of soft materials and a curved cut file for automotive body work. Is there a small tool to bend the edges flatten down. Run the point over the other sides to break those sharp edges. Use the metal file or the half round file to remove the largest burrs or rough edges.

For fast removal of stock choose a double cut file. Practically every metal cutting process leaves a burr. Light pressure drag the cutter along the edge and you would see a curl of aluminum from the cutter. Deburr one edge flip the piece over and deburr the other side.

Step 3 repeat. Cutting w scissors leaves sharp edges. That s why people in our shop wear high quality industrial gloves and it s why we take the time to remove sharp edges from your fabricated products. The edges may appear flat but shearing dies leave burrs.

Ways to remove sharp edges and burrs although many processes can be used for deburring not all of them are equally efficient or applicable to any given case. Use a double cut file to file brass bronze copper and tin. Run the mounted point over the other sides to break those sharp. As figure 3 shows a sheared sheet metal edge has several attributes that make it sharp.

Step 2 use your die grinder with a mounted point we like shape w222 and simply run the point over the edge of the sheet metal. I make decorative wind spinners for the garden using sheet metal. Metal deburring is essential to ensure the quality and functionality of metal parts. I ve used brass tape on the curved edges to cover.

No pictures sorry. Continue around the edge of the metal until the large burrs have been removed. There has to be an easier cheaper way. Step 1 secure the sheet metal to prevent slipping.

According to the paper the use of gloves should be a last resort websites for metal industry organizations also acknowledge the dangers of sheet metal and offer test suggestions. Press the file on the metal gently pushing it away. Well burrs on sheet metal are like miniature shark s teeth ready to slice and dice soft flesh. Thanx for any help.

Left alone metal burrs can create potentially costly issues for manufacturers. Secure the sheet metal to prevent slipping. For finishing use a single cut file.