How To Cut Aluminum Sheet Into Shapes

Draw a circle in permanent marker on the aluminum piece.

How to cut aluminum sheet into shapes. With the aid of a straight edge and a sharp knife score both sides of the aluminium sheet. To cut straight lines use an electric saw. Cutting aluminum sheet metal with a hammer and chisel is relatively straight forward line up the edge of the chisel along the line you wish to cut and strike the chisel with a hammer. For thin sheets of metal you can use tin snips to cut through it.

Cutting aluminium sheet sheet aluminium can be cut without the need for a guillotine or tin snips which tend to deform the metal. Such as straight cut snips left cut the right cut etc. These cutters ionize the metal to separate it into parts. There are three tools that kevin caron uses a lot to get a precise cut from a thin piece of metal.

They must have an air compressor with high capacity. Plasma cutters cut all metals and leave an edge that must be smoothed. There are some cuts that you can do with decent tin snips. Clamp or hold a straightedge or square along the cutting marks and score a line with the tip of a sharp utility knife blade.

Tin snips or aviation snips are one of the most widely used tools to cut sheet metals. One tool is a foot shear or a jump shear. Start by taping both sides of the sheet metal directly over the line you want to cut and clamp the metal to a work station so it doesn t move. Sheet metal cutters and nibblers can be used for cutting irregular shapes and for cutting up big sheets but they cannot cut holes less than 25 to 50mm across.

Cut circles in aluminum using curve cutting snips. And you can use the same technique anytime you need a straight cut on aluminum or other light gauge sheet metal even steel. The other tools mainly make round holes and to use them you start by drilling a small pilot hole. They look like scissors and work fine with sheet metals like brass aluminum tin steel etc.

Then grip the saw with both hands and push the blade through the metal to cut it. To cut the sheets of metal rathe. Then bend the sheet back and forth a few times to snap it. They cut small circles and corners.

Another tool is a plate shear for cutting slightly. This weakens the aluminium and creates a fracture line.